HARDWARE DESIGN

 

Servo Motors

 

The servo that we chose to use was the CS-61 Servo because we managed to salvage them from a friend’s mechanical engineering project. These servos respond to a range of 30 to 70 ms pulses and have a freedom of motion of about 180 degrees. The servos are powered using a 5V power source.

 

CS-61 SERVO STD SPORT U

 

Specifications

Speed

.19 sec/60 degrees

 

Torque

42 oz-in (3.1 kg/cm)

 

Size

Length: 1.6" (41mm)

Width:  0.8" (20mm)

Height: 1.4" (36mm)

 

Weight

1.75 oz (44.5 g)

 

 

 

They have 3 input lines, ground, Vcc and a data input line. We used a pulse-width modulator attached to the data input line to move the servo.

 

Sound Module

 

A very simple speaker was used to output sounds reflective of EVA’s moods. The speaker comprises of only 2 pins, ground and the data pin. We computed the periods of the pulse required to play different notes. Thus by sending in different pulse periods into the data pin of the speaker, we are able to produce different tones of sound.

 

 

Note

Period

 

Note

Period

B3

253

 

D#5

101

C4

238

 

E5

95

C#4

225

 

F5

89

D4

213

 

F#5

84

D#4

201

 

G5

80

E4

190

 

G#5

75

F4

179

 

A5

71

F#4

169

 

A#5

67

G4

159

 

B5

63

G#4

150

 

C6

60

A4

142

 

C#6

56

A#4

134

 

D6

53

B4

127

 

D#6

50

C5

119

 

E6

47

C#5

113

 

F6

44

D5

106

 

G6

40

 

 

LCD Module - Hyundai HG25504NG-01 LCD

 

The 256x 128 graphics LCD manufactured by Hyundai is not only reliable but also responsive to graphical inputs.  We had no trouble with screen flicker from the typically slow LCD refresh rate.  Also, the LCD still worked even though we accidentally reversed the polarity of the power inputs and shorted the LCD.  The LCD requires 17 pins for the display of graphics.  Out of the 17 pins, 8 pins are used for the 8-bit data bus and 4 pins are used for the control line.  The remaining pins are used for powering the LCD (-10.5V) and to provide a reference voltage for logic levels (+5V).  A detailed description of the port pin assignment to the LCD can be found in the schematics section.

 

 

 

Programming of the LCD is a chore but it would be much worse if not for the Seiko–Epson SED1330F onboard graphics controller.  The SED1330F technical manual clearly documents the initialization sequence, the command words and data words to write to the LCD for the proper display of graphics.  Individual icons displayed beside EVA’s face were hard-coded in bitmap while EVA’s face was drawn using horizontal and vertical line functions as defined in EVAlcd.c.  Another convenient feature of the SED1330F is that it stores a bitmap of alphabets which allows one to write characters to the LCD without having to first define the entire character bitmap. 

 

Cost Breakdown

 

Item

Qty

Cost ($)

CS-61 Servo Motors

2

6.50

CS-61 Servo Motors

1

4.99

Hyundai LCD

1

18.00

34-Connector IDC

1

0.65

IDC Connector Head

2

0.20

Total

 

30.35